Bill Of Materials
| Component | Units | Quantity | Unit Cost | Notes |
|---|---|---|---|---|
| Control | ||||
| Automation Direct DURApulse GS23-22P0* | EA | 1 | $208 | Variable Frequency Drive |
| Automation Direct GS20A-DR-AB | EA | 1 | $5 | VFD 35mm DIN rail adapter. |
| VFD Power Cable | EA | 1 | #10 3-Wire Appliance Cable | |
| VFD Power Connector | EA | 1 | NEMA 5-15P | |
| Control Pendant | EA | 1 | $36 | Compact Crane Control Pendant |
| Emergency Stop Buttons | PACK | 1 | $14 | Mushroom Cap E-Stop Buttons |
| Chassis | ||||
| Bottom Plate | EA | 1 | -- | Custom 1/4" Steel from BottomPlate-TotalSketch.dxf |
| Motor Gusset | EA | 1 | -- | Custom 1/4" Steel from MotorGusset-TotalSketch.dxf |
| Right Caster Gusset | EA | 1 | -- | Custom 1/4" Steel from RightCasterGusset-TotalSketch.dxf |
| Right Pusher Plate | EA | 1 | -- | Custom 1/4" Steel from RightPusherPlate-TotalSketch.dxf |
| Right Side Panel | EA | 1 | -- | Custom 1/4" Steel from RightSidePanel-TotalSketch.dxf |
| Left Caster Gusset | EA | 1 | -- | Custom 1/4" Steel from LeftCasterGusset-TotalSketch.dxf |
| Left Pusher Plate | EA | 1 | -- | Custom 1/4" Steel from LeftPusherPlate-TotalSketch.dxf |
| Left Side Panel | EA | 1 | -- | Custom 1/4" Steel from LeftSidePanel-TotalSketch.dxf |
| Front Plate | EA | 1 | -- | Custom 1/4" Steel from FrontPlate-TotalSketch.dxf |
| Top Plate | EA | 1 | -- | Custom 1/4" Steel from TopPlate-TotalSketch.dxf |
| Material, Plasma Cutting, Delivery | JOB | 1 | $811 | Custom Steel Cuttting to 1/16 Tolerance |
| Safety Label | JOB | 1 | -- | Custom Printed Vinyl Sticker from TurntableTractionDriveLabel.pdf |
| Input Side | ||||
| 3 Phase Electric Motor | EA | 1 | $600** | General Electric 2HP TEFC 5KE48WN8167 |
| Reduction Worm Gear | EA | 1 | $700*** | Morse 175Q140LR5 5:1 |
| Adjustable Motor-Mounting Base | EA | 1 | $40 | 62035K23 Fits NEMA 145 and NEMA 145T Frames |
| Roller Chain Sprocket 11 Teeth | EA | 2 | $17 | 6280K654 ANSI 40 Chain, 11 Teeth, for 7/8" Shaft Diameter |
| Motor Hold-Down Bolts | PACK | 1 | $7 | 92865A211 Medium-Strength Grade 5 Bolt, 3/8"-24 Thread, 1/2" Long |
| Motor Cable | EA | 1 | #10 4-Wire Appliance Cable | |
| Output Side | ||||
| Pillow Block Bearing | PACK | 1 | $5 | PGN - UCF204-12, Pack of 4 |
| Keyed Rotary Shaft | EA | 2 | $21 | 1497K116 - Fully Keyed, 3/4" Diameter, 9" Long |
| Keyed Drive Roller | EA | 2 | $118 | 61065K46 - 6" Roller Diameter, 3" Roller Width, for 3/4" Shaft Diameter |
| Roller Chain Sprocket 30 Teeth | EA | 2 | $68 | 6236K331 - ANSI 40 Chain, 30 Teeth, for 3/4" Shaft Diameter |
| Bearing Hold-Down Bolts | PACK | 1 | $15 | 92865A214 Medium-Strength Grade 5 Bolt, 3/8"-24 Thread, 7/8" Long |
| Spring Pusher | ||||
| 3" Pusher Spring | PACK | 1 | $13 | 9657K438 Compression Spring, 3" Long, 0.75" OD, 0.48" ID, Pack of 6 |
| Partially Threaded Spring Guide Bolts | PACK | 1 | $15 | 91247A126 Medium-Strength Grade 5 Bolt, 5/16"-24 Thread, 3-1/2" Long |
| Spring Guide Loading Nuts | PACK | 1 | $8 | 91247A128 Medium-Strength Grade 5 Nut, 5/16"-24 Thread |
| Miscelaneous | ||||
| Short Machine Key Steel | PACK | 1 | $3 | 98870A140 - 3/16" x 3/16", 1" Long, Undersized, Pack of 10 |
| Long Machine Key Steel | PACK | 1 | $9 | 98870A192 - 3/16" x 3/16", 3" Long, Undersized, Pack of 10 |
| #40 Roller Chain and Tools | PACK | 1 | $36 | 13 Pieces Roller Chain Disassembly Kit |
| 3/8-24 Drill and Tap Kit | EA | 2 | $10 | Drill America - POU3/8-24 3/8"-24 |
Total Cost Estimate: $2,980
* Choose a VFD that's compatible with your input power availability and which has a Safe Torque Off (STO) feature.
** Price Estimate. There are lots of different motors you can buy. The most important thing is that the power and form-factor be correct.
*** Price Estimate. There are lots of different gear reductions you can buy. Make sure you pick one that will fit the motor you're using when rotated 90 degrees.